Injection Moulding
Injection molding is a specialized process used to manufacture high-precision polymer parts and components for medical applications. It involves the use of complex molds and a variety of materials to produce components that are designed to meet the exact specifications of each medical device. The injection molding process offers superior accuracy and repeatability, allowing for the production of highly complex and intricate parts of your design. Injection moulding parts are used in invasive and non-invasive medical devices.
Plastic pellets
Select based on your requirement preheated to perfect temperature and humidity
Plasticised
Melted to optimal temperature to achieve perfect viscosity
Moulded
into desired shape with optimal tonnage and mould design
Melted to optimal temperature to achieve perfect viscosity
Tool and Die Making
Our experienced team is capable of design and machining of moulds for complex parts. With our in-house machining capabilities, we are offer competitive pricing for your injection mould requirements.
CAD modelling
Shrinkage, tooling, gate mechanism, GDNT done after careful analysis of the design
Machining
VMC, EDM, Surface grinding mould design crafted into tool grade steel ensuring 10^6 cycles.
Assembly
Hot runner heaters, cams, dog clamps, ejector pins assembled to mould to make it production ready.
Computer Aided
Analysis
Computer aided analysis allows for proactive optimization of design, before manufacturing. This significantly reduces the lead time for an acceptable T0 sample. Mould flow analysis, master section analysis, tolerance stackup analysis are key to a optimal mould design.
Tol stack analysis
This is a critical analysis that accounts for fitment due to variability in the products. This is a key step in mould design
Mould flow analysis
Optimise the material flow into the mould based on multi-parameter covariance studies to achieve consistency in production
Functional analysis
Understand how your product will perform in the real world scenarios. This test will predict if the part will bend or break under stress.
Rapid Prototyping
Cost effective way to realise your designs. Our FDM, SLA, SLS methods of 3D printing lets you to prototype polymer, metal & resin components.
FDM
layer of polymer deposited one at a time. This is the easiest and cheapest way to get your design on hands.
Resin method
Ultra high resolution LCD screens solidifies a resin layer in an instant. This method achieved very high precision and surface finish
Laser deposition
A high power CNC controlled laser beam sinters powdered material on its path. This methods created high strength components capable of functional usage.
Rapid Prototyping
Product Design
Product design for injection moulding is a complex process that involves many different aspects. It starts with a careful engineering drawing that incorporates GD&T standards, ensuring precision and accuracy in the design. CAD modelling is then used to create a 3D representation of the product, and industrial design is used to give the product a shape and aesthetic appeal. Finally, the design must take into account the necessary tolerances to ensure that the injection moulding process is successful.
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Engineering drawing
Make Production ready drawings of your models with GD&T. 2D drawings is the universal language for all manufacturing.
Industrial design
seamlessly connecting the form and functions of your product. Industrial design is how the product expresses an emotion.
CAD modelling
Digital copies of your design modelled to standards. These CAD models are the basis to any new product development communication.